These are challenging times for manufacturers on production planning and scheduling. Ranging from rising material costs, and technology disruptions to lack of skilled labor and evolving customer and regulatory demands, there is risk and uncertainty all around.
Under the circumstances, flexible production planning and deep insights into manufacturing processes are no longer a nice to have. Supply chain managers must have the ability to adroitly respond to unexpected production changes in customer orders to enable on time delivery, lower lead times, improve efficiencies in manufacturing processes, and cut inventory levels. In addition, they should be able to synchronize the output of sub-process and purchased material with final process and ensure that bottleneck resources are adequately supplied.
Enter advanced production planning and scheduling system (APS). Such a system can help manufacturers efficiently manage demand variability, optimize equipment utilization, minimize downtime and changeover, and enhance uptime. Not only this it can play a significant role in mitigating technical constraints such as food allergy issues, expiry issues and contamination issues.
Production planning and scheduling software: The answer to uncertainty
On time delivery and work in process management are pervasive challenges in today’s manufacturing setup. Production planning and scheduling software is great way to address these issues. It lets you
- Schedule orders at the right time for the right resource
- Ensure availability of material and skilled resource
- Balance lower inventory level with shorter lead times and boost on-time-deliveries
- Meet customer due dates while considering specific scheduling rules or constraints
- Comprehend the impact of break-downs, shortages and staffing issues
- React quickly to change in customer orders
Improved on time delivery with scheduling system
Research shows using an APS tool lets you accurately model your manufacturing process. Some of the important benefits by leveraging advanced production planning and scheduling system include:
- 80% Improvement in delivery performance
- Up to 25% increase in plant productivity
- 80% reduction in scheduling labour overhead
- Up to 50% reduction in raw material and WIP
- Comprehensive view of operations in real time leading to fast decision making
To know more about Advanced Production Planning and Scheduling Systems click here
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